A Bevel Gear Speed Reducer is a mechanical device designed to reduce the speed and increase torque in machinery where the input and output shafts are at a right angle. It utilizes bevel gears, which have conically shaped teeth, to transmit power efficiently between non-parallel shafts. This type of reducer is essential in applications requiring precise motion control and high load capacity, such as in automotive differentials, industrial conveyors, and robotics. Its durability and ability to handle heavy loads make it a preferred choice in various industries.
Key Features and Benefits
High Efficiency: Minimizes energy loss with precision-engineered gears.
Compact Design: Saves space in tight installations due to its right-angle configuration.
Durability: Constructed from robust materials like hardened steel for long service life.
Smooth Operation: Reduces vibration and noise for quieter performance.
Versatility: Compatible with multiple mounting positions and applications.
Low Maintenance: Requires minimal upkeep with sealed lubrication systems.
High Torque Output: Capable of handling heavy loads without slippage.
Customizability: Available in various sizes and gear ratios to meet specific needs.
Technical Specifications
Our Bevel Gear Speed Reducers are manufactured to meet international standards, ensuring reliability and performance. Below is a detailed table of specifications for different models.
Model
Gear Ratio
Input Speed (RPM)
Output Torque (Nm)
Efficiency (%)
Weight (kg)
Mounting Type
BGSR-100
5:1
1500
100
95
5.2
Foot Mounted
BGSR-200
10:1
1500
200
94
8.7
Flange Mounted
BGSR-300
15:1
1500
350
93
12.5
Shaft Mounted
BGSR-400
20:1
1500
500
92
18.0
Foot Mounted
BGSR-500
25:1
1500
700
90
25.3
Flange Mounted
Applications of Bevel Gear Speed Reducers
Bevel Gear Speed Reducers are widely used across various industries due to their efficiency and adaptability. Common applications include:
Automotive Systems: Differentials and transmission systems.
Industrial Machinery: Conveyors, mixers, and packaging equipment.
Robotics: Precision motion control in robotic arms.
Agricultural Equipment: Tractors and harvesters.
Marine Propulsion: Boat drives and steering mechanisms.
Aerospace: Actuation systems in aircraft.
Construction: Cranes and hoists.
Renewable Energy: Wind turbine pitch control systems.
Frequently Asked Questions (FAQ)
What is the typical lifespan of a Bevel Gear Speed Reducer?
The lifespan depends on usage conditions, but with proper maintenance, it can exceed 20,000 hours. Regular lubrication and avoiding overloads are key to longevity.
How do I choose the right gear ratio for my application?
Select a gear ratio based on your required output speed and torque. Higher ratios provide more torque but lower speed. Consult the manufacturer's specifications or an engineer for precise selection.
Can Bevel Gear Speed Reducers be used in high-temperature environments?
Yes, models with heat-resistant materials and special lubricants are available for temperatures up to 120°C. Ensure to specify environmental conditions when ordering.
What maintenance is required for these reducers?
Maintenance includes periodic lubrication checks, seal inspections, and monitoring for wear. Most units are designed for low maintenance with sealed systems, but follow the manufacturer's guidelines.
Are custom configurations available?
Yes, we offer customizations in size, gear ratio, mounting options, and materials to meet specific application requirements. Contact our technical team for details.
How does a Bevel Gear Speed Reducer differ from a worm gear reducer?
Bevel gear reducers offer higher efficiency and can handle higher speeds, while worm gear reducers provide higher reduction ratios in a compact size but with lower efficiency. Choose based on your efficiency and space needs.
What materials are used in the construction?
Common materials include hardened steel for gears, cast iron or aluminum for housings, and bronze or plastic for bearings. Material selection depends on load, environment, and cost considerations.
Is backlash a concern with Bevel Gear Speed Reducers?
Backlash can affect precision; however, our reducers are designed with minimal backlash (typically less than 10 arc-min) for applications requiring accurate positioning. Specify low-backlash models if needed.
Can they be used in reverse (output as input)?
In most cases, yes, but efficiency may vary. Check the product specifications, as some designs are optimized for unidirectional operation.
What certifications do your products have?
Our reducers comply with ISO 9001, CE, and other industry standards, ensuring quality and safety for global applications.
We use cookies to offer you a better browsing experience, analyze site traffic and personalize content. By using this site, you agree to our use of cookies.
Privacy Policy
