An Agricultural Gearbox is a critical component in modern farming machinery, designed to transmit power and control speed in equipment such as tractors, combines, and tillers. These gearboxes are engineered to withstand harsh agricultural environments, offering durability, efficiency, and reliability. They play a vital role in ensuring smooth operations for tasks like planting, harvesting, and soil preparation.
Parameter | Specification |
---|---|
Gear Ratio Range | 5:1 to 60:1 |
Input Speed | Up to 1000 RPM |
Maximum Torque Output | 5000 Nm |
Housing Material | Cast Iron or Aluminum Alloy |
Weight | 15 kg to 120 kg (depending on model) |
Operating Temperature | -20°C to 120°C |
Protection Rating | IP65 or higher for dust and water resistance |
What maintenance does an agricultural gearbox require?
Regular maintenance includes checking oil levels every 250 hours of operation, replacing lubricant annually or after 1000 hours, and inspecting seals for wear. Clean external surfaces to prevent debris buildup, and ensure bolts are tightened to specified torque settings.
How do I choose the right gear ratio for my equipment?
Select a gear ratio based on your machinery's power requirements and operational speed. Higher ratios provide more torque for heavy tasks like tilling, while lower ratios suit high-speed applications such as pumping. Consult our technical team for specific recommendations tailored to your equipment.
Can I use a standard gearbox in agricultural conditions?
No, standard gearboxes lack the durability and protection needed for farming environments. Agricultural gearboxes are specially designed with sealed housings, corrosion-resistant materials, and enhanced heat tolerance to handle dust, moisture, and variable loads.
What are the signs of gearbox failure?
Common indicators include unusual noises (grinding or whining), overheating, oil leaks, decreased performance, and excessive vibration. Address these issues promptly to avoid costly repairs or downtime by inspecting and servicing the gearbox.
Are your gearboxes compatible with older farm machinery?
Yes, our agricultural gearboxes come in various sizes and mounting configurations to fit both modern and legacy equipment. Provide model details or measurements, and we can assist in selecting a compatible unit or custom solution if needed.
How long does an agricultural gearbox typically last?
With proper maintenance, our gearboxes can last 10-15 years under normal conditions. Lifespan depends on usage intensity, environmental factors, and adherence to maintenance schedules. Heavy-duty applications may require more frequent inspections.